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Chanchal
Dhiman

Systems & Electrification Engineer - EV powertrain, MBSE architecture, embedded controls, and data engineering from concept through production.

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01 - About

Who I Am

Engineer at the intersection of hardware, software, and systems - turning complex electrification requirements into production-ready designs.

I'm Chanchal Dhiman, a Systems & Electrification Engineer currently leading mechatronic product development programs at Tennant Company using MBSE methodology. My work lives where hardware, software, and systems-level thinking converge.

My academic foundation spans hybrid & EV powertrain, control theory, and simulation - including graduate research in Model Predictive Control, battery sizing optimisation, and ICE/BEV/PHEV architecture trade-off studies.

End-to-end toolkit: MATLAB/Simulink modelling, HIL/SIL validation, Python automation, SQL querying and dashboard development, Azure data pipelines with real-time Power BI monitoring, and hands-on embedded prototyping with CAN/J1939.

EV ElectrificationMBSESimulink HIL/SILPythonSQL AzureReal-Time Monitoring CAN / J1939CANopenCiA 402 IEC 61508ISO 26262 DSMSysML Power BIBattery SystemsAMESim
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Yrs Industrial
Experience
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R&D
Projects
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Simulation
Environments
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Industries
Spanned

02 - Skills

Technical Expertise

Drag nodes to explore. Hover any skill to see how it connects across domains.

Simulation & Design
Controls & Embedded
Systems & MBSE
Data & Automation

03 - Experience

Career Timeline

Select a role to explore responsibilities and impact.

System Engineer - Mechatronics
Tennant Company
Jan 2026 - Present
Electrification Engineer II
Tennant Company
Sep 2023 - Dec 2025
Electrification Intern
Populus Group
Jan 2023 - Aug 2023
Mechanical Intern
Maruti Suzuki
Jul - Dec 2017
Education
MTU · Pune · MIT xPRO
2015 - 2026
System Engineer - Mechatronic Systems
Tennant Company  ·  Twin Cities, MN
  • Lead MBSE-driven product development programs for electromechanical platforms using SysML and MATLAB System Composer; own system architecture, interface control documents, and V&V strategy from concept through validation
  • Run DSM analysis to identify hidden interface coupling early -- before hardware is committed -- and restructure subsystem boundaries accordingly
  • Drive software integration testing across embedded controls, communication protocols, and electromechanical actuators; use DSM to surface integration risks before hardware commitment
  • Own requirements traceability across mechanical, electrical, software, and controls -- design intent doesn't get lost between disciplines
  • Replace informal cross-functional communication with structured system models, meaningfully reducing late-stage integration surprises
MBSESysMLSystem ComposerDSMV&VSoftware IntegrationRequirements Traceability
Electrification Engineer II
Tennant Company  ·  Twin Cities, MN
  • Led end-to-end EV platform conversion programs -- e-motor selection and control, inverter integration, BMS architecture, and production validation
  • Designed closed-loop motor control algorithms in MATLAB/Simulink, then validated them end-to-end via HIL testing against drivetrain performance targets
  • Qualified and validated steering control architecture to SIL2 under IEC 61508 -- production validation, not a paper exercise, and the first SIL2-qualified system on the platform
  • Evaluated wireless power transfer for contactless charging of industrial AGVs; ran trade studies covering power transfer efficiency, thermal load, and foreign object detection
  • Supported feature qualification and rollout across multiple platform variants, ensuring functional parity and consistent validation coverage at scale
  • Implemented CANopen across multi-node EV platforms; built CANopen motion control sequences using the CiA 402 state machine for coordinated drive behaviour
  • Built Python automated test frameworks with Azure-connected pipelines; the resulting Power BI dashboards replaced manual status reports with real-time programme monitoring and root cause visibility across the fleet
  • Authored functional safety documentation supporting ISO 26262 and IEC 61508 compliance across the electrification programme
MATLAB/SimulinkHIL TestingSIL2 / IEC 61508Wireless ChargingPythonSQLAzurePower BIRoot Cause AnalysisFleet Monitoring
Electrification Engineering Intern
Populus Group  ·  Michigan
  • Contributed to prototype development of industrial electrified platforms -- HV battery and control system design
  • Performed simulation, performance modelling, and calibration using MATLAB and Python
  • Conducted battery performance validation and motor testing (PMAC vs induction) through data-driven analysis
  • Created reusable test scripts and simulation templates, streamlining R&D validation workflows
MATLABPythonBattery ValidationMotor TestingHV Systems
Mechanical Engineering Intern
Maruti Suzuki Pvt. Ltd.  ·  India
  • Assisted in design and validation of CVT systems for 4-cylinder engines
  • Conducted data acquisition and performance analysis on torque transfer stability and drivability metrics
  • Prepared feasibility assessments and technical reports supporting production integration
CVT DesignData AcquisitionTransmissionPowertrain
Education
Professional Certificate – MBSE
MIT xPRO  ·  Feb 2026 – Jul 2026
System Architecture · DSM · SysML · Systems Thinking
M.S. Mechanical Engineering
Michigan Technological University  ·  Houghton, MI  ·  2021–2023
GPA 3.68 · Control Systems · Signal Processing · V&V · Electrification · Industrial Automation
Graduate Certificate – Hybrid & EV Engineering
Michigan Technological University  ·  2021–2023
Hybrid Powertrain · BMS · Power Electronics · Electric Drives
B.S. Mechanical Engineering
Savitribai Phule Pune University  ·  Pune, India  ·  2015–2019
SolidWorks · V&V · Automotive Engineering

04 - Projects

Tools, Open Source & R&D

Open source tools and graduate research spanning electrification, systems engineering, and embedded controls.

Open Source & Recent Work

🔌
Open Source · CAN Tools
CANviz – Open Source CAN Bus Debugger

Real-time CAN bus debugger with native protocol decoding for CiA 301 (CANopen), CiA 402 (motion control), and J1939 (heavy vehicle networks). Built for rapid signal tracing and fault isolation across multi-node industrial and automotive systems.

CANCiA 301CiA 402J1939Open Source
▶ View on GitHub
🧩
MBSE · Systems Engineering
DSM Optimizer – Spectral Clustering & MCL

Design Structure Matrix tool applying spectral clustering and Markov Cluster Algorithm (MCL) with Simulated Annealing to partition complex system dependency matrices -- reducing interface complexity and surfacing hidden coupling in large-scale engineering architectures.

DSMSpectral ClusteringMCLSimulated AnnealingMBSEPython

Academic & R&D Projects

Control Systems
Power-Split Hybrid Vehicle Control

MPC strategies for hybrid vehicles optimising battery and engine power sharing across multiple drive cycles.

MATLABSimulinkMPCHEV
🔋
Optimisation
Battery Sizing for Hybrid EVs

Kuhn-Tucker optimisation for battery pack sizing under thermal, energy, and aging constraints.

MATLABOptimisationBattery SystemsThermal
🚗
Architecture Study
Propulsion Architecture Trade-off

ICE, BEV, and PHEV comparison in AMESim -- gearbox ratios, motor sizing, and energy utilisation.

AMESimBEVPHEVPowertrain
🎛️
Embedded Controls
Electronic Throttle Control System

Closed-loop feedback controller for an electronic throttle body via CAN and real-time calibration tools.

CANControl TheoryEmbeddedCalibration
⚙️
Mechanical Design · SAE BAJA
Custom CVT & Gearbox Design

Custom CVT and gearbox for an ATV. Validated transmission ratios on an inertia dynamometer.

SolidWorksCVTDynamometerSAE
🤖
Prototyping
Embedded Robotics Prototyping

Raspberry Pi integration with sensors for motion control, real-time data logging, and robotic feedback loops.

Raspberry PiPythonSensorsData Logging

05 - Contact

Let's Connect

Actively exploring roles in systems engineering, electrification, controls, and R&D -- open to any industry, remote, hybrid, or relocation for the right opportunity.

H1B Transfer Ready  ·  No lottery required  ·  Available immediately upon transfer approval