Chanchal
Dhiman.

• Lead functional safety engineering and MBSE-driven platform architecture using SysML and MATLAB System Composer - deriving technical safety concepts (TSC), hardware/software safety requirements, and complete safety cases.
• Perform quantitative and qualitative safety analyses including FMEDA (calculating SPFM > 90%, LFM > 60%, and PMHF), Fault Tree Analysis (FTA), HARA, and Dependent Failure Analysis (DFA) under ISO 26262 and IEC 61508.
• Run Design Structure Matrix (DSM) clustering analysis to isolate interface coupling across multi-ECU zonal topologies and restructure subsystem boundaries prior to hardware commitment.
• Drive hardware-in-the-loop (HIL) fault injection testing and software integration across embedded controls, CAN/J1939 protocols, and electromechanical actuators.
• Own end-to-end requirements traceability across mechanical, electrical, software, and controls in Visure ALM to guarantee compliance and audit readiness.

ISO 26262 · IEC 61508 · FMEDA / PMHF · FTA · MBSE · SysML · System Composer · DSM · V&V · Visure ALM

• Spearheaded end-to-end EV platform architecture for next-gen industrial vehicles, defining system requirements, high-voltage battery topology, e-motor selection, and inverter integration.
• Architected dual-channel steer-by-wire controls certified to IEC 61508 SIL2 and ISO 13849 PLd, defining safety mechanisms and executing hazard mitigation.
• Designed closed-loop motor control algorithms in MATLAB/Simulink and verified driveability targets using Hardware-in-the-Loop (HIL) fault-injection testing.
• Executed trade studies for wireless power transfer on autonomous mobile robots (AGVs): evaluated transfer efficiency, thermal dissipation, and foreign object detection.
• Implemented CANopen across multi-node EV platforms, building motion-control sequences on CiA 402 state machines for coordinated drive behaviour.
• Engineered Python test automation with Azure-connected pipelines and Power BI dashboards for real-time fleet diagnostic visibility.

ISO 26262 · IEC 61508 · SIL2 / PLd · Systems Architecture · Simulink · HIL · CANopen / CiA 402 · Wireless Charging · Python · Azure

• Contributed to prototype development of industrial electrified platforms - high-voltage battery and control system design.
• Performed simulation, performance modelling, and calibration in MATLAB and Python.
• Ran battery performance validation and motor testing (PMAC vs induction) through data-driven analysis.
• Created reusable test scripts and simulation templates that streamlined R&D validation workflows.

MATLAB · Python · battery validation · motor testing · HV systems

• Developed BLDC traction control with Model-Based Design in MATLAB/Simulink - motor dynamics, torque loops, and regenerative braking logic for an EV powertrain platform.
• Deployed control software to embedded hardware via Rapid Control Prototyping on the MotoHawk/Woodward toolchain, enabling real-time closed-loop iteration without manual code generation.
• Ran HIL validation against a steady-state dynamometer to characterise motor performance under load and verify control response against torque-speed targets.
• Performed system calibration and drive-cycle data analysis to refine control parameters and document performance margins.

Simulink · BLDC control · MotoHawk / Woodward · RCP · HIL · dynamometer

• Assisted in design and validation of CVT systems for 4-cylinder engines.
• Conducted data acquisition and performance analysis on torque-transfer stability and drivability metrics.
• Prepared feasibility assessments and technical reports supporting production integration.

CVT design · data acquisition · transmission · powertrain